AC-DC|Basic
What is Flyback System?
2015.09.03
Points of this article
・DC-DC conversions using a transformer have a wide range of applications. Therefore, a solid understanding of the basic operation of the flyback system is necessary.

Figure 17
The flyback system is a method that is widely used in switching power supplies up to 100W. As you may recall, we discussed the flyback as an example at the beginning of these articles.
There are three types of flyback systems: self-exciting ringing choke converter (RCC), separate-excitation PWM type, and quasi-resonant type applying resonance technology to the RCC. The RCC type has been used mainly in small-power applications such as system auxiliary power supply units. However, because of somewhat increased design complexity when compared with the PMW type and due to the increasing popularity of PMW type ICs with built-in MOSFET, in small-power applications the RCC type is being supplanted by the PMW type. In the quasi-resonant type, controls are provided by a dedicated IC. Due to the fact that the PMW type features low noise and less losses compared with the PWM, it has made inroads into some applications.
In AC-DC conversions, the flyback system, while frequently used in switching system-based AC-DC conversions, can also be used in transformer systems. Compared with the linear regulator, however, the flyback system requires more parts which entail increased costs; consequently its use is limited to applications requiring adequate insulation.
A characteristic of the flyback system is simplicity, requiring fewer components as a switching regulator.

Figure 18. Flyback system (in continuous mode)

Figure 19
In applications that do not require a great deal of output precision, an approximate output voltage can be set in terms of a transformer winding ratio for use as an unregulated power supply unit. Regulated output requires the addition of a circuit that controls the switching transistor.

Figure 20. Flyback system: Waveforms for key nodes
In addition, the flyback system offers the advantage of accommodating a wide input voltage range, at the expense of a relatively large peak current flowing into the switching elements, diodes, and output capacitors. An insulated power supply can be built by insulating the feedback line from the secondary side (output) by means of the optocoupler.
We now describe the basic operation of the flyback system, in reference to Figure 18. When the MOSFET turns on, a current flows to the primary winding on the transformer, producing a build-up of energy. In this case, the diode remains off. When the MOSFET turns off, the stored energy is output from the secondary winding in the transformer through the diode. The subsequent rectification/smoothing actions generate a DC voltage. Because of these operations, the flyback system is sometimes referred to as an on/off system. Figure 20 shows waveforms for the key nodes of the flyback system.
【Download Documents】 Basics of AC-DC Converter and Design Procedures
A hand book for beginners to AC-DC converter design, covering the basics of AC-DC conversion and various conversion methods, as well as the procedures and issues involved in designing an AC-DC converter.
AC-DC
Basic
- AC-DC Basics
- DC-DC Conversion (Regulated) System after Smoothing
- Design Procedure for AC-DC Conversion Circuits (Overview)
- Issues and considerations in AC-DC Conversion Circuit Design
- Summary
- Extra Plus Basic Knowledge
Design
-
Overview of Design Method of PWM AC-DC Flyback Converters
- Isolated Flyback Converter Basics: Flyback Converter Operation and Snubber
- Isolated Flyback Converter Basics: What are Discontinuous Mode and Continuous Mode?
- Want are Isolated Flyhback Convertors?
- Design Procedure
- Isolated Flyback Converter Basics: What is Switching AC-DC Conversion?
- Determining Power Supply Specifications
- Designing Isolated Flyback Converter Circuits
- Isolated Flyback Converter Basics: What are Characteristics of Flyback Converter?
- Designing Isolated Flyback Converter Circuits: Transformer Design (Calculating numerical values)
- Choosing an IC for Design
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 1
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 1
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? CIN and Snubber
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? Output Rectifier and Cout
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? VCC of IC
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components – IC Settings Etc.
- Designing Isolated Flyback Converter Circuits: Addressing EMI and Output Noise
- Example Board Layout
- Summary
-
Overview of Design Examples of AC-DC Non-isolated Buck Converters
- What are Buck Converters? – Basic Operation and Discontinuous Mode vs. Continuous Mode
- Selection of Power Supply ICs and Design Examples
- Selecting Critical Components: Input Capacitor C1 and VCC Capacitor C2
- Selecting Critical Components: Inductor L1
- Selecting Critical Components: Current Sense Resistor R1
- Selecting Critical Components: Output Capacitor C5
- Selecting Critical Components: Output Rectifying Diode D4
- EMI Countermeasures
- Board Layout and Summary
-
Introduction
- Design Procedure
- IC Used in Design
- Power Supply Specifications and Replacement Circuit
- Synchronous Rectifying Circuit Section: Selection of Synchronous Rectifying MOSFET
- Synchronous Rectification Circuit Section: Power Supply IC Selection
- Troubleshooting ①: Case When Secondary-Side MOSFET Suddenly Turns OFF
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-C1, R3 at MAX_TON Pin, and VCC Pin
- Troubleshooting ②: Case When Secondary-Side MOSFET Turns On Due to Resonance Under Light Loading
- Troubleshooting ③: Case When, Due to Surge, VDS2 Rises to Above Secondary-Side MOSFET VDS Voltage
- Comparison of Efficiency of Diode Rectification and Synchronous Rectification
- Points to Note Relating to PCB Layout
- Summary
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-D1, R1, R2 at DRAIN Pin
- Shunt Regulator Circuit Section: Selection of Peripheral Circuit Components
-
Introduction
- Power Supply ICs Used in Design: Optimized for SiC MOSFETs
- Design Example Circuit
- Transformer T1 Design – 1
- Transformer T1 Design – 2
- Selecting Critical Components: MOSFET Q1
- Selecting Critical Components: Input Capacitor and Balancing Resistor
- Selecting Critical Components: Switch Setting Resistors for Overload Protection Points
- Selecting Critical Components: VCC-Related Components of Power Supply ICs
- Selecting Critical Components: Components Related to Power Supply IC BO (Brownout) Pins
- Selecting Critical Components: Components Related to Snubber Circuits
- Selecting Critical Components: MOSFET Gate Drive Adjustment Circuit
- Selecting Critical Components: Output Rectifying Diode
- Selecting Critical Components: Output Capacitors, Output Setting and Control Components
- Selecting Critical Components: Current Sense Resistors and Components Related to Detection Pins
- Selecting Critical Components: Components for Dealing with EMI and Output Noise
- PCB Layout Example
- Example Circuit and Component List
- Evaluation Results: Efficiency and Switching Waveform
- Summary
Evaluation
-
What are Isolated Flyback Converters Performance Evaluation and Checkpoints?
- Overview and important features of a power supply IC used in example performance evaluation
- Design goals and circuits in performance evaluation
- Performance evaluation using an evaluation board: Measurement method and results
- Critical checkpoint: Output transient response and rising output voltage waveform
- Critical checkpoint: Measuring temperature and loss
- Critical checkpoint: Aluminum electrolytic capacitors
- Summary
- Critical checkpoint: Transformer saturation
- Critical checkpoint: MOSFET VDS and IDS, and rated voltage of output rectifier diode
- Critical checkpoint: Vcc voltage
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