AC-DC|Basic
Selecting a Power Supply Control IC
2015.11.12
Points of this article
・The selection of a power supply IC can have a significant impact on the design process.
・As a general rule, for greater design efficiency, protection functions incorporated into the IC should be utilized.
Once specifications are fixed, we move on to select a power supply IC that can meet those specifications. In this section, we assume the use of a power supply IC.
Based on a set of requirements, you select a power supply IC by determining whether the AC-DC system to be employed is a transformer or switching type, a step up or step down, or flyback or forward. In other words, selecting a power supply IC means determining the specific power supply system to be used. Because basically a power supply IC is compatible only with a specific system, you end up selecting an IC suitable for a selected system. In a design using a power supply IC, the IC represents a significant part of investment, and the circuits and parts to be used are substantially determined by the IC selected. In other words, it would not be an overstatement to say that a design is a function of the IC.

Figure 31
Power supply ICs are available in a wide variety of types, including the functions that they provide. An important point in selecting a power supply IC is to find an IC that supports the necessary functions for the power supply being designed. In particular, implementing protection functions using an external circuit requires a larger number of additional parts and a greater foot print than the power supply IC itself, not to mention the additional time and effort that would be needed in the design and evaluation steps. For these reasons, adding functions using discrete parts may not be a realistic option. Taking an approach involving an adroit use of the power supply IC can lead to increased design efficiency.
In selecting a power supply IC, the question often asked is: “Is it better too big than too small”? In most cases, a diverse set of requirements can be covered with high voltage tolerance and high-power capable ICs. In answer to that question, yes it may be a good strategy to adopt a large unit to take care of those requirements that can be met with smaller units. Bear in mind, however, that in terms of efficiency and optimization of external parts such an approach may not be the best.
As a final point, ICs for switching power supplies are not truly compatible between manufacturers. Although such ICs may be similar in configuration, importantly they differ in pin assignment. Unlike the 78 series of linear regulators pin compatible between manufacturers, basically these ICs are not interchangeable. If parts must be changed during the design process, especially after board layout has been completed, it amounts to redesigning the whole unit. Therefore, selection of an IC must be performed with adequate study.
【Download Documents】 Basics of AC-DC Converter and Design Procedures
A hand book for beginners to AC-DC converter design, covering the basics of AC-DC conversion and various conversion methods, as well as the procedures and issues involved in designing an AC-DC converter.
AC-DC
Basic
- AC-DC Basics
- DC-DC Conversion (Regulated) System after Smoothing
- Design Procedure for AC-DC Conversion Circuits (Overview)
- Issues and considerations in AC-DC Conversion Circuit Design
- Summary
- Extra Plus Basic Knowledge
Design
-
Overview of Design Method of PWM AC-DC Flyback Converters
- Isolated Flyback Converter Basics: Flyback Converter Operation and Snubber
- Isolated Flyback Converter Basics: What are Discontinuous Mode and Continuous Mode?
- Want are Isolated Flyhback Convertors?
- Design Procedure
- Isolated Flyback Converter Basics: What is Switching AC-DC Conversion?
- Determining Power Supply Specifications
- Designing Isolated Flyback Converter Circuits
- Isolated Flyback Converter Basics: What are Characteristics of Flyback Converter?
- Designing Isolated Flyback Converter Circuits: Transformer Design (Calculating numerical values)
- Choosing an IC for Design
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 1
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 1
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? CIN and Snubber
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? Output Rectifier and Cout
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? VCC of IC
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components – IC Settings Etc.
- Designing Isolated Flyback Converter Circuits: Addressing EMI and Output Noise
- Example Board Layout
- Summary
-
Overview of Design Examples of AC-DC Non-isolated Buck Converters
- What are Buck Converters? – Basic Operation and Discontinuous Mode vs. Continuous Mode
- Selection of Power Supply ICs and Design Examples
- Selecting Critical Components: Input Capacitor C1 and VCC Capacitor C2
- Selecting Critical Components: Inductor L1
- Selecting Critical Components: Current Sense Resistor R1
- Selecting Critical Components: Output Capacitor C5
- Selecting Critical Components: Output Rectifying Diode D4
- EMI Countermeasures
- Board Layout and Summary
-
Introduction
- Design Procedure
- IC Used in Design
- Power Supply Specifications and Replacement Circuit
- Synchronous Rectifying Circuit Section: Selection of Synchronous Rectifying MOSFET
- Synchronous Rectification Circuit Section: Power Supply IC Selection
- Troubleshooting ①: Case When Secondary-Side MOSFET Suddenly Turns OFF
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-C1, R3 at MAX_TON Pin, and VCC Pin
- Troubleshooting ②: Case When Secondary-Side MOSFET Turns On Due to Resonance Under Light Loading
- Troubleshooting ③: Case When, Due to Surge, VDS2 Rises to Above Secondary-Side MOSFET VDS Voltage
- Comparison of Efficiency of Diode Rectification and Synchronous Rectification
- Points to Note Relating to PCB Layout
- Summary
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-D1, R1, R2 at DRAIN Pin
- Shunt Regulator Circuit Section: Selection of Peripheral Circuit Components
-
Introduction
- Power Supply ICs Used in Design: Optimized for SiC MOSFETs
- Design Example Circuit
- Transformer T1 Design – 1
- Transformer T1 Design – 2
- Selecting Critical Components: MOSFET Q1
- Selecting Critical Components: Input Capacitor and Balancing Resistor
- Selecting Critical Components: Switch Setting Resistors for Overload Protection Points
- Selecting Critical Components: VCC-Related Components of Power Supply ICs
- Selecting Critical Components: Components Related to Power Supply IC BO (Brownout) Pins
- Selecting Critical Components: Components Related to Snubber Circuits
- Selecting Critical Components: MOSFET Gate Drive Adjustment Circuit
- Selecting Critical Components: Output Rectifying Diode
- Selecting Critical Components: Output Capacitors, Output Setting and Control Components
- Selecting Critical Components: Current Sense Resistors and Components Related to Detection Pins
- Selecting Critical Components: Components for Dealing with EMI and Output Noise
- PCB Layout Example
- Example Circuit and Component List
- Evaluation Results: Efficiency and Switching Waveform
- Summary
Evaluation
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What are Isolated Flyback Converters Performance Evaluation and Checkpoints?
- Overview and important features of a power supply IC used in example performance evaluation
- Design goals and circuits in performance evaluation
- Performance evaluation using an evaluation board: Measurement method and results
- Critical checkpoint: Output transient response and rising output voltage waveform
- Critical checkpoint: Measuring temperature and loss
- Critical checkpoint: Aluminum electrolytic capacitors
- Summary
- Critical checkpoint: Transformer saturation
- Critical checkpoint: MOSFET VDS and IDS, and rated voltage of output rectifier diode
- Critical checkpoint: Vcc voltage
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