AC-DC|Basic
What are Linear Regulators?
2015.09.03
Points of this article
・Although linear regulators are commonly used in the transformer system, the maximum allowable loss is about 2W, and efficiency may be a concern.
・Because the linear regulator is free of any switching noise, it can be beneficial in noise-sensitive applications.

Figure 14. Standard linear regulator
The linear regulator, also called the 3-terminal regulator, is a familiar device capable of stepping down the DC in a simple manner. Basically this device consists of three terminals, input, output, and GND, with an output voltage that is preset to an industry standard voltage. In addition, there is a type that permits adjustable output through the use of external resistors and a type that has a built-in on/off (shutdown) capability. Depending upon the specific function supported, the number of terminals provided in a linear regulator can vary.
In terms of operating mechanism, the linear regulator operates in complete linear feedback loop control, where an error amplifier monitors the voltage that is fed back from the output and regulates the output so that it remains constant despite input variation or output load fluctuations. Devoid of any switching operations, the linear regulator is free of any noise or ripples originating from switching.

Figure 15. Linear regulator losses
While the method of using it is simple, the operation of the linear regulator requires caution in terms of loss = heat. As illustrated in Figure 15, in the linear regulator the product of the voltage difference between input and output and the current that flows into the input terminal amounts to power loss, which manifests itself in the form of heat. Without a heat radiator plate, linear regulators can handle at most 2W. Obviously, a large loss means poor efficiency.
For application in AC/DC converter, because the input to a linear regulator IC cannot accommodate the voltage as large as 140V that is produced by direct rectification of 100VAC, it would not be feasible to replace the switching DC/DC part of a switching system-based AC/DC conversion with a linear regulator IC. It is possible to make a linear regulator in a discrete configuration through the use of high voltage-tolerance transistors. However, considering the problem of heat if 140V DC voltage is stepped down to 12V, for example, the use of a linear regulator would not be a realistic option. The problem becomes compounded when we consider the requisite circuit design and the footprint requirement including the provision of a heat sink.

Figure 16
For these reasons, the transformer system is commonly used to provide DC/DC conversion (stepping down regulation) based on a linear regulator. A linear regulator can be used at an efficiency that is not extremely poor and with a tolerable level of heat dissipation, provided that the transformation (stepping down) using a transformer is optimized, under a condition where the input/output difference in the linear regulator does not grow very large.
In addition, because the linear regulator has a ripple rejection capability, in certain situations it can be used to reject any residual ripple from the DC after it has been smoothed out. In noise-sensitive applications the advantages of such a combination can be beneficial.
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A hand book for beginners to AC-DC converter design, covering the basics of AC-DC conversion and various conversion methods, as well as the procedures and issues involved in designing an AC-DC converter.
AC-DC
Basic
- AC-DC Basics
- DC-DC Conversion (Regulated) System after Smoothing
- Design Procedure for AC-DC Conversion Circuits (Overview)
- Issues and considerations in AC-DC Conversion Circuit Design
- Summary
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Design
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Overview of Design Method of PWM AC-DC Flyback Converters
- Isolated Flyback Converter Basics: Flyback Converter Operation and Snubber
- Isolated Flyback Converter Basics: What are Discontinuous Mode and Continuous Mode?
- Want are Isolated Flyhback Convertors?
- Design Procedure
- Isolated Flyback Converter Basics: What is Switching AC-DC Conversion?
- Determining Power Supply Specifications
- Designing Isolated Flyback Converter Circuits
- Isolated Flyback Converter Basics: What are Characteristics of Flyback Converter?
- Designing Isolated Flyback Converter Circuits: Transformer Design (Calculating numerical values)
- Choosing an IC for Design
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 1
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 1
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? CIN and Snubber
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? Output Rectifier and Cout
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? VCC of IC
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components – IC Settings Etc.
- Designing Isolated Flyback Converter Circuits: Addressing EMI and Output Noise
- Example Board Layout
- Summary
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Overview of Design Examples of AC-DC Non-isolated Buck Converters
- What are Buck Converters? – Basic Operation and Discontinuous Mode vs. Continuous Mode
- Selection of Power Supply ICs and Design Examples
- Selecting Critical Components: Input Capacitor C1 and VCC Capacitor C2
- Selecting Critical Components: Inductor L1
- Selecting Critical Components: Current Sense Resistor R1
- Selecting Critical Components: Output Capacitor C5
- Selecting Critical Components: Output Rectifying Diode D4
- EMI Countermeasures
- Board Layout and Summary
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Introduction
- Design Procedure
- IC Used in Design
- Power Supply Specifications and Replacement Circuit
- Synchronous Rectifying Circuit Section: Selection of Synchronous Rectifying MOSFET
- Synchronous Rectification Circuit Section: Power Supply IC Selection
- Troubleshooting ①: Case When Secondary-Side MOSFET Suddenly Turns OFF
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-C1, R3 at MAX_TON Pin, and VCC Pin
- Troubleshooting ②: Case When Secondary-Side MOSFET Turns On Due to Resonance Under Light Loading
- Troubleshooting ③: Case When, Due to Surge, VDS2 Rises to Above Secondary-Side MOSFET VDS Voltage
- Comparison of Efficiency of Diode Rectification and Synchronous Rectification
- Points to Note Relating to PCB Layout
- Summary
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-D1, R1, R2 at DRAIN Pin
- Shunt Regulator Circuit Section: Selection of Peripheral Circuit Components
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Introduction
- Power Supply ICs Used in Design: Optimized for SiC MOSFETs
- Design Example Circuit
- Transformer T1 Design – 1
- Transformer T1 Design – 2
- Selecting Critical Components: MOSFET Q1
- Selecting Critical Components: Input Capacitor and Balancing Resistor
- Selecting Critical Components: Switch Setting Resistors for Overload Protection Points
- Selecting Critical Components: VCC-Related Components of Power Supply ICs
- Selecting Critical Components: Components Related to Power Supply IC BO (Brownout) Pins
- Selecting Critical Components: Components Related to Snubber Circuits
- Selecting Critical Components: MOSFET Gate Drive Adjustment Circuit
- Selecting Critical Components: Output Rectifying Diode
- Selecting Critical Components: Output Capacitors, Output Setting and Control Components
- Selecting Critical Components: Current Sense Resistors and Components Related to Detection Pins
- Selecting Critical Components: Components for Dealing with EMI and Output Noise
- PCB Layout Example
- Example Circuit and Component List
- Evaluation Results: Efficiency and Switching Waveform
- Summary
Evaluation
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What are Isolated Flyback Converters Performance Evaluation and Checkpoints?
- Overview and important features of a power supply IC used in example performance evaluation
- Design goals and circuits in performance evaluation
- Performance evaluation using an evaluation board: Measurement method and results
- Critical checkpoint: Output transient response and rising output voltage waveform
- Critical checkpoint: Measuring temperature and loss
- Critical checkpoint: Aluminum electrolytic capacitors
- Summary
- Critical checkpoint: Transformer saturation
- Critical checkpoint: MOSFET VDS and IDS, and rated voltage of output rectifier diode
- Critical checkpoint: Vcc voltage
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