AC-DC|Evaluation
Overview and important features of a power supply IC used in example performance evaluation
2017.04.06
Points of this article
・Evaluating performance involves a verification as to whether given design goals are successfully attained. In other words, an evaluation is possible only if clearly defined design goals are established.
In this section, we explain how to evaluate the performance of a designed isolated flyback converter. To this end, we need to understand what kind of isolated flyback converter is designed based on specific design goals and specifications. Obviously because in actuality the design task is performed first, one might suggest the use of the design information; however, in this section we begin by verifying the underlying power supply specifications.
In this design example also, we build a power supply circuit through the use of a power supply IC. As mentioned previously, newer power supply designs are basically and substantially dependent upon the capabilities and functions of the power supply IC. To implement the required power supply specifications, we start out by looking for a power supply IC that can satisfy those specifications and we undertake the design task in accordance with the design examples that are provided with the IC. That said, we begin by checking out the various aspects of the power supply IC to be employed.
PWM Type AC-DC Converter IC: BM2P014
For an evaluation circuit, we use an AC-DC converter IC BM2P014. The figure below illustrates the connections to external components for the construction of internal IC functional blocks and an isolated flyback converter. In nutshell, the IC comprises the following features:
- Built-in 650V switching MOSFET
- PWM frequency : 65kHz
- Current Mode with Per-cycle Over Current Limit function
- Burst operation/Frequency Reduction function at light load
- VCC pin Under Voltage protection/Over Voltage protection
- SOURCE pin Open protection/ Short protection/ Leading-Edge-Blanking functions
- Soft start
- Secondary Over Current Protection Circuit (for Isolated devices)
- Operating power supply voltage range:
VCC: 8.9V to 26.0V, DRAIN: up to 650V - Operating Current: Normal mode 0.950 mA (typ.), Burst mode 0.400 mA (typ.)
- Operating temperature: – 40℃ to +105℃
- Package: DIP7 9.20×6.35×4.30 mm

Given the above diagram, the following key points emerge from these features and diagram:
– The built-in high voltage MOSFET eliminates from the design process the need to select a MOSFET or
set up component values.
– From the configuration example, it can be seen that only an extremely small number of external
components are employed.
– For high efficiency at light-load condition, burst operations are enabled and power consumption is
reduced at standby.
– The IC provides various required protective features.
– In terms of operating temperature range, the IC is well-suited to industrial applications.
In this example, we design an isolated AC-DC flyback converter using the type of IC offering the above features.
Further details on the power supply IC may be found in the BM2P014 Data Sheet.
【Download Documents】 Isolated Flyback Converters: Performance Evaluation and Checkpoints
This handbook explains how to evaluate the performance of isolated flyback type AC-DC converters using power supply ICs, with examples of actual measurement data. Important checkpoints are also explained.
AC-DC
Basic
- AC-DC Basics
- DC-DC Conversion (Regulated) System after Smoothing
- Design Procedure for AC-DC Conversion Circuits (Overview)
- Issues and considerations in AC-DC Conversion Circuit Design
- Summary
- Extra Plus Basic Knowledge
Design
-
Overview of Design Method of PWM AC-DC Flyback Converters
- Isolated Flyback Converter Basics: Flyback Converter Operation and Snubber
- Isolated Flyback Converter Basics: What are Discontinuous Mode and Continuous Mode?
- Want are Isolated Flyhback Convertors?
- Design Procedure
- Isolated Flyback Converter Basics: What is Switching AC-DC Conversion?
- Determining Power Supply Specifications
- Designing Isolated Flyback Converter Circuits
- Isolated Flyback Converter Basics: What are Characteristics of Flyback Converter?
- Designing Isolated Flyback Converter Circuits: Transformer Design (Calculating numerical values)
- Choosing an IC for Design
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 1
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 1
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? CIN and Snubber
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? Output Rectifier and Cout
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? VCC of IC
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components – IC Settings Etc.
- Designing Isolated Flyback Converter Circuits: Addressing EMI and Output Noise
- Example Board Layout
- Summary
-
Overview of Design Examples of AC-DC Non-isolated Buck Converters
- What are Buck Converters? – Basic Operation and Discontinuous Mode vs. Continuous Mode
- Selection of Power Supply ICs and Design Examples
- Selecting Critical Components: Input Capacitor C1 and VCC Capacitor C2
- Selecting Critical Components: Inductor L1
- Selecting Critical Components: Current Sense Resistor R1
- Selecting Critical Components: Output Capacitor C5
- Selecting Critical Components: Output Rectifying Diode D4
- EMI Countermeasures
- Board Layout and Summary
-
Introduction
- Design Procedure
- IC Used in Design
- Power Supply Specifications and Replacement Circuit
- Synchronous Rectifying Circuit Section: Selection of Synchronous Rectifying MOSFET
- Synchronous Rectification Circuit Section: Power Supply IC Selection
- Troubleshooting ①: Case When Secondary-Side MOSFET Suddenly Turns OFF
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-C1, R3 at MAX_TON Pin, and VCC Pin
- Troubleshooting ②: Case When Secondary-Side MOSFET Turns On Due to Resonance Under Light Loading
- Troubleshooting ③: Case When, Due to Surge, VDS2 Rises to Above Secondary-Side MOSFET VDS Voltage
- Comparison of Efficiency of Diode Rectification and Synchronous Rectification
- Points to Note Relating to PCB Layout
- Summary
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-D1, R1, R2 at DRAIN Pin
- Shunt Regulator Circuit Section: Selection of Peripheral Circuit Components
-
Introduction
- Power Supply ICs Used in Design: Optimized for SiC MOSFETs
- Design Example Circuit
- Transformer T1 Design – 1
- Transformer T1 Design – 2
- Selecting Critical Components: MOSFET Q1
- Selecting Critical Components: Input Capacitor and Balancing Resistor
- Selecting Critical Components: Switch Setting Resistors for Overload Protection Points
- Selecting Critical Components: VCC-Related Components of Power Supply ICs
- Selecting Critical Components: Components Related to Power Supply IC BO (Brownout) Pins
- Selecting Critical Components: Components Related to Snubber Circuits
- Selecting Critical Components: MOSFET Gate Drive Adjustment Circuit
- Selecting Critical Components: Output Rectifying Diode
- Selecting Critical Components: Output Capacitors, Output Setting and Control Components
- Selecting Critical Components: Current Sense Resistors and Components Related to Detection Pins
- Selecting Critical Components: Components for Dealing with EMI and Output Noise
- PCB Layout Example
- Example Circuit and Component List
- Evaluation Results: Efficiency and Switching Waveform
- Summary
Evaluation
-
What are Isolated Flyback Converters Performance Evaluation and Checkpoints?
- Overview and important features of a power supply IC used in example performance evaluation
- Design goals and circuits in performance evaluation
- Performance evaluation using an evaluation board: Measurement method and results
- Critical checkpoint: Output transient response and rising output voltage waveform
- Critical checkpoint: Measuring temperature and loss
- Critical checkpoint: Aluminum electrolytic capacitors
- Summary
- Critical checkpoint: Transformer saturation
- Critical checkpoint: MOSFET VDS and IDS, and rated voltage of output rectifier diode
- Critical checkpoint: Vcc voltage
Product Information
FAQ